Lin Quan Automatic Terminal Both-End Crimping And Insertion Machine For Wires And Cables

Equipment Overview
1. It is mainly used for automatic high-voltage cable processing, which can complete the functions of wire feeding, peeling, weaving net,
copper close-loop crimping, inner core peeling, waterproof plug, terminal crimping, sheath and so on.
2, The whole machine adopts PLC bus control communication and full servo power system, which garentee stable performance.
3,Touch screen operation. All processing parameters can be saved and production content can be edited and sent upon request.
4, With imported servo motor and CCD visual detection function, it gives you a real-time monitoring of the process quality to ensure product
yield.
5, The machine adopts high precision servo motor and PM-01 pressure management system, high precision and strong stability, real-time monitoring of the process.

Technical Parameters

Our advantages:
High speed mass production capability
Excellent compatibility
Reliable machine performance
User friendly HMI
Compatible with third-party data (such as MES, SCADA) interface
Flexible platform design
Short changeover time
Real-time equipment performance and process data
Easy-to-manage part number list
Modular design, such as: standard Housing insertion, crimping, CCD modules
Standardized and modular design
Outstanding quality control ensured by CCD on all processes
Quick changeover time
MES Traceabilitys

Details:
The KYLIN Series specially designed for high voltage Harness manufacturing. Can produce kinds of high voltage harnesses of varying
degrees of complexity.
It has the functions of Both-end measuring cutting, Both-end striping, Both-end crimping, Inner and outer skin cutting, Screening can
cutting, Screening can reversal, Both-end Insertion and so on. Reduce production time significantly.
These machines make it possible to manufacture a range of high voltage harnesses.Greatly saving labor cost.

Precision transmission and alignment
Professional high-voltage line transmission module, to achieve precise transmission of different specifications of high-voltage wire.
During transmission, the wire is straightened synchronously to make its transmission smoother and more accurate.

Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in loops to the processing machines.
Continuous data flow and traceability Production data can be sent directly to the machine via a network. The quality data from the
production process is saved for each wire harness and traceability is guaranteed at all times.

Cutting Precision
It is based on a capacitive measuring principle, is integrated in the blade holder and can be operated using any standard stripping
blade.
The sensitivity of the monitoring can be configured using setting parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+

Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher,far higher than the industry standard 1.6(Detailed data reports
can be provided)
Higher stability and accuracy
Adjust height on touchscreen
The crimping machine head,Laser stripping aluminum foil, Screening Can cutting and can be added according to customers need.
The equipment is modular and can be matched according to product types.

Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core wire splay, Half
packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.

Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision


Flexible seal insertion
Double-stop crimping with the feature of double-stop housing Insertion.
Simultaneous multiple housing insertion.
The latest technology seal module creates the ideal situations for the efficient insertion of high voltage wire seals.
Performance reaches 18 sec per single-sided loading.
Drawing force inspection and discharge defective products while selecting maintain the quality.

Special adjustment device for final harness
Automatic wiring harness adjustment device, free hands, one step to complete the finished product

Processing samples

Shenzhen Linquan Technology Co., LTD. founded in 2013, is a comprehensive intelligent manufacturing solution provider integrating automation equipment and industrial software. Headquartered is in Shenzhen and has a production base in Shanghai.

The company focuses on core technologies such as industrial automation, intelligence, digitalization and networking, and its business covers automation equipment and industrial software, providing high-quality and efficient intelligent manufacturing solutions for customers in new energy, automotive electronics and other industries.

Linquan technology has great insights in industry transformation and upgrading demand, highly integrates high-end intelligent system and traditional processing equipment to redefine the automotive wiring harness production pattern, and has accumulated a large number of first-class customers around the world in new energy, automotive electronics field. Linquan has launched benchmarking products in intelligent production, on-line testing and intelligent factory overall solution fields. With many successful cases, Linquan aims to help customers build core competitiveness.

Lin Quan can provide custom build equipment & solutions for wire harness processing on:

High voltage cables manufacturing

Low voltage wire harness manufacturing

Automatic crimping machine

Automatic tinning machine

Digital factory & Industry 4.0 (lin quan MES)