Automatic Terminal Wire Harness Processing Machine Both-end Crimping

Equipment Configuration

With the German high pixel image detection system

Industrial robot,Module(THK),Electric(YASKAWA),Cylinder(SMC),Sensor(Omron),CCD Camera(German Basler),Reducer(Xinbao)

The maximum speed can reach to 1200pcs/hr

Equipment Function

It can process 35 different specifications and colors of wire

Terminal visual detection system,Pressure Inspection,Insertion drawing force detection

Double-end crimping with the function of double-end housing insertion

Simultaneous multiple housing insertion

Technical Parameters

Machine Function: Fixed length cut at both ends,Double-end crimping,Single-end tin soldering, One end insertion ,Housing feeder, Adjust height on touch screen,Discharge defective products through inspection,One end tin soldering,automatically loaded and buckled with the secondary lock,Twisting wire

Capacity: Both-end crimping with one-end insertion, about 1200pcs/hr(According to different processing conditions,the speed will be different)

Drive Mode: PLC

Wire Size: 0.13mm²——2.0mm²

Mould Assembly Type: AS40,AS42,AE30(pneumatic mould can be customized)

Wire Cutting Length: 270-9999mm

Cutting Precision: Cutting length<100mm,Error Range 0.5mm+(Setup cutting length*0.002)

Stripping Length: Both sides(crimping ends)0-15mm

Penetraction Depth: Maximum 3mm

Crimping Capacity: 2TON Servo motor five sets mute specifications

Detection Device: Wire presence, Wire overload, Terminal presence, Terminal overload, Stripping and crimping visual monitoring, Pressure Inspection, Housing presence, Insertion error detection,Tinning surface detection

Power Source: 3 phase 380v/50HZ

Power: 13KW

Air Pressure: 0.5Map

Equipment Size: L5050*W3000*H1900mm(thrusts are not contained)

Weight: 1500KG

Processing Samples

Shenzhen Linquan Technology Co., LTD. founded in 2013, is a comprehensive intelligent manufacturing solution provider integrating automation equipment and industrial software. Headquartered is in Shenzhen and has a production base in Shanghai.

The company focuses on core technologies such as industrial automation, intelligence, digitalization and networking, and its business covers automation equipment and industrial software, providing high-quality and efficient intelligent manufacturing solutions for customers in new energy, automotive electronics and other industries.

Linquan technology has great insights in industry transformation and upgrading demand, highly integrates high-end intelligent system and traditional processing equipment to redefine the automotive wiring harness production pattern, and has accumulated a large number of first-class customers around the world in new energy, automotive electronics field. Linquan has launched benchmarking products in intelligent production, on-line testing and intelligent factory overall solution fields. With many successful cases, Linquan aims to help customers build core competitiveness.

Lin Quan can provide custom build equipment & solutions for wire harness processing on:

High voltage cables manufacturing

Low voltage wire harness manufacturing

Automatic crimping machine

Automatic tinning machine

Digital factory & Industry 4.0 (lin quan MES)